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Compressed Gas Cylinder Safety

For workers who move, store and use compressed gas cylinders, especially oxygen and fuel gas for welding and cutting: move and store cylinders safely, place them away from heat and electricity, open and connect them correctly, handle leaks, and check hose and torches.

Based on OSHA 29 CFR 1926.350 (construction gas welding and cutting) and 29 CFR 1910.101 (general industry compressed gases) · about 7 min read

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Moving cylinders

Caps on, valves closed, cylinders upright

Which rule? The rules quoted in this course come from the construction standard, 29 CFR 1926.350. In general industry, 29 CFR 1910.101(b) requires the in-plant handling, storage and use of compressed gases in cylinders to follow Compressed Gas Association Pamphlet P-1-1965, and 29 CFR 1910.253 has its own rules for oxygen-fuel gas welding cylinders.

Before you move a cylinder

Moving it

Frozen cylinder?

Do not pry it loose with a bar under the valve or cap. Use warm, not boiling, water to thaw it.

Upright at all times. Cylinders must be secured upright, except for short periods if necessary while they are actually being hoisted or carried.

Reference: 29 CFR 1926.350(a)(1) · 29 CFR 1926.350(a)(2) · 29 CFR 1926.350(a)(3) · 29 CFR 1926.350(a)(4) · 29 CFR 1926.350(a)(5) · 29 CFR 1926.350(a)(6) · 29 CFR 1926.350(a)(8) · 29 CFR 1926.350(a)(9) · 29 CFR 1910.101(b) · 29 CFR 1910.253

Storing cylinders

Where cylinders are kept

Oxygen apart from fuel gas

Oxygen cylinders in storage must be separated from fuel-gas cylinders and combustible materials (especially oil or grease) by either:

DistanceA minimum of 20 feet (6.1 m)
BarrierA noncombustible barrier at least 5 feet (1.5 m) high with a fire-resistance rating of at least one-half hour

The general industry welding standard, 29 CFR 1910.253(b)(4)(iii), sets the same 20-foot or barrier rule for oxygen cylinders in storage.

Inside buildings

In storage, too, cylinders stay secured upright.

Reference: 29 CFR 1926.350(a)(10) · 29 CFR 1926.350(a)(11) · 29 CFR 1926.350(a)(9) · 29 CFR 1910.253(b)(4)(iii)

At the work

Keep cylinders away from heat, sparks and current

Setting up

Treat them as pressure vessels, not tools

Reference: 29 CFR 1926.350(a)(7) · 29 CFR 1926.350(b)(1) · 29 CFR 1926.350(b)(2) · 29 CFR 1926.350(b)(3) · 29 CFR 1926.350(b)(4) · 29 CFR 1926.350(c)(1) · 29 CFR 1926.350(c)(2)

At the work

Damaged cylinders stay out of use

Your employer must determine that the cylinders under its control are in a safe condition, to the extent a visual inspection can tell.

On a construction site the rule is short: no damaged or defective cylinder shall be used.

Good practice: look the cylinder over before you hook it up. If it looks damaged or defective, do not use it. Set it aside and tell your supervisor.

Reference: 29 CFR 1910.101(a) · 29 CFR 1926.350(c)(3)

Opening, connecting and leaks

Crack, open slowly, close before you disconnect

Your employer must thoroughly instruct you in the safe use of fuel gas. These are the steps the rule sets out.

Connecting

Opening

Disconnecting

Before you remove a regulator, close the cylinder valve and release the gas from the regulator.

Reference: 29 CFR 1926.350(d) · 29 CFR 1926.350(d)(1) · 29 CFR 1926.350(d)(2) · 29 CFR 1926.350(d)(3) · 29 CFR 1926.350(d)(4) · 29 CFR 1926.350(h)

Opening, connecting and leaks

When a fuel gas cylinder leaks

Leak around the valve stemClose the valve and tighten the gland nut. If that does not stop it, stop using the cylinder, tag it and remove it from the work area.
Leak from the valve that cannot be shut offTag the cylinder and remove it from the work area. Exception: if a regulator attached to the valve effectively stops a leak through the valve seat, the cylinder need not be removed.
Leak at a fuse plug or other safety deviceRemove the cylinder from the work area.

Reference: 29 CFR 1926.350(d)(5) · 29 CFR 1926.350(d)(6)

Hose, torches and oil

Check it every shift

Hose

Torches

Oil and grease

Reference: 29 CFR 1926.350(f)(1) · 29 CFR 1926.350(f)(2) · 29 CFR 1926.350(f)(3) · 29 CFR 1926.350(f)(4) · 29 CFR 1926.350(f)(7) · 29 CFR 1926.350(g)(1) · 29 CFR 1926.350(g)(2) · 29 CFR 1926.350(g)(3) · 29 CFR 1926.350(i)

Need proof of training? The full course (20 min) adds practice questions, a job scenario, the final quiz and a certificate your employer can verify.

Take the course

Sources

Fact-checked against the regulation text on October 09, 2026. This certificate records completion of awareness training based on OSHA 29 CFR 1926.350(a), (b), (c), (d), (f), (g), (h) and (i), and 29 CFR 1910.101(a). It is not an OSHA card or license, and it does not by itself meet the instruction requirement of 29 CFR 1926.350(d). Your employer must still thoroughly instruct employees in the safe use of fuel gas as 1926.350(d) sets out. 29 CFR 1910.101 has no training paragraph; under 1910.101(a) your employer must determine that compressed gas cylinders under its control are in a safe condition to the extent that can be determined by visual inspection, with visual and other inspections conducted as 1910.101(a) prescribes.

This guide explains the rule in plain words. Always read the regulation itself and your employer's site-specific procedures.