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Hand and Power Tool Safety for Workers

For the worker who uses hand and power tools: spot a tool that is unsafe to use, check guards and switches, use electric and air tools the right way, mount and use grinding wheels safely, and know the limits on powder-actuated tools.

Based on OSHA 29 CFR 1926.300–1926.304 (construction) and 29 CFR 1910.242–1910.243 (general industry) · about 6 min read

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Safe condition

Unsafe tools stay out of use

On construction sites, all hand and power tools must be kept in a safe condition, whether your employer furnished them or you brought your own. In general industry, the employer is responsible for the safe condition of tools employees use, including ones employees furnish. On construction sites, employers must not issue or permit the use of unsafe hand tools.

Look for these before you use a tool

Sprung wrench jawsConstruction: do not use a wrench whose jaws are sprung to the point that it slips.
Mushroomed headsConstruction: chisels, wedges and drift pins must be kept free of mushroomed heads.
Bad wooden handlesConstruction: wooden handles must be free of splinters and cracks and tight in the tool.
Cracked saw bladesGeneral industry: all cracked saws must be removed from service.
Your move: if a tool fails your check, set it aside and report it, so it can be repaired or replaced.

Reference: 29 CFR 1926.300(a) · 29 CFR 1910.242(a) · 29 CFR 1926.301(a) · 29 CFR 1926.301(b) · 29 CFR 1926.301(c) · 29 CFR 1926.301(d) · 29 CFR 1910.243(a)(4)

Guards and switches

Guards stay on

On construction sites, if a power tool is designed to take a guard, it must have that guard on it when in use. A guard that is removed, wired open or broken means the tool is not ready to use.

Portable circular saws

Belt sanders

In general industry, belt sanders must have guards at each nip point where the belt runs onto a pulley, and the unused run of the sanding belt must be guarded against accidental contact.

Reference: 29 CFR 1926.300(b)(1) · 29 CFR 1926.304(d) · 29 CFR 1910.243(a)(1)(i) · 29 CFR 1910.243(a)(3)

Guards and switches

Switches: what should happen when you let go

On construction sites, switch rules depend on the tool type.

Circular saws, chain sawsNeed a constant pressure switch that shuts off the power when you release it.
Drills, grinders over 2 in., disc and belt sanders, reciprocating sawsNeed a momentary contact on-off control. A lock-on is allowed only if one motion of the same finger or fingers that turned it on also turns it off.

These switch rules do not apply to concrete vibrators, concrete breakers, powered tampers, jack hammers, rock drills and similar hand operated power tools.

Check before you cut: pull the trigger and release it. A circular saw that keeps running is not ready to use.

Reference: 29 CFR 1926.300(d)(2) · 29 CFR 1926.300(d)(3) · 29 CFR 1926.300(d)(5)

Electric and air tools

Electric tools

On construction sites (29 CFR 1926.302):

Reference: 29 CFR 1926.302(a)(1) · 29 CFR 1926.302(a)(2) · 29 CFR 1926.302(c)(1)

Electric and air tools

Air tools and compressed air

On construction sites (29 CFR 1926.302(b)):

In general industry, a tool retainer must be installed on each piece of air-powered equipment that could otherwise eject the tool.

Cleaning with compressed air

Compressed air may be used for cleaning only when reduced to less than 30 p.s.i., and then only with effective chip guarding and personal protective equipment. On construction sites, the 30 p.s.i. limit does not apply for concrete form, mill scale and similar cleaning.

Reference: 29 CFR 1926.302(b)(1) · 29 CFR 1926.302(b)(2) · 29 CFR 1926.302(b)(3) · 29 CFR 1926.302(b)(4) · 29 CFR 1926.302(b)(6) · 29 CFR 1910.242(b) · 29 CFR 1926.302(b)(7) · 29 CFR 1910.243(b)(1)

Grinding wheels

Before and during grinding

These rules come from the construction standard, 29 CFR 1926.303. General industry has matching ring-test, spindle-fit and one-eighth-inch work rest rules in 29 CFR 1910.215.

Mounting a wheel

Bench and floor grinders

Your eyes

Everyone using abrasive wheels must wear eye protection, except when adequate protection comes from eye shields permanently attached to the bench or floor stand.

Reference: 29 CFR 1926.303(c)(7) · 29 CFR 1926.303(c)(8) · 29 CFR 1926.303(c)(2) · 29 CFR 1926.303(e) · 29 CFR 1926.303(c)(9) · 29 CFR 1910.215(a)(4) · 29 CFR 1910.215(d)(1) · 29 CFR 1910.215(d)(2)

Grinding wheels

Check the bench grinder

303).

Wheel guard
Bench and floor stand wheels used for external grinding must have safety guards (protection hoods). No hood, no grinding.
Work rest gap
Keep the work rest no more than one-eighth inch from the wheel, so the work cannot jam between the wheel and the rest.
Adjusting the rest
Clamp it securely after each adjustment. Do not adjust it with the wheel in motion.
Eye shield
Wear eye protection unless an adequate eye shield is permanently attached to the bench or floor stand.

Reference: 29 CFR 1926.303(c)(1) · 29 CFR 1926.303(c)(2) · 29 CFR 1926.303(e) · 29 CFR 1926.303(c)(9)

Powder-actuated tools

Trained operators only

A powder-actuated tool drives a fastener using a powder load. On construction sites (29 CFR 1926.302(e)), only employees trained on the particular tool in use may operate one. If you have not been trained on that tool, do not pick it up.

Rules for the trained operator

Reference: 29 CFR 1926.302(e)(1) · 29 CFR 1926.302(e)(2) · 29 CFR 1926.302(e)(3) · 29 CFR 1926.302(e)(5) · 29 CFR 1926.302(e)(6) · 29 CFR 1926.302(e)(7) · 29 CFR 1926.302(e)(10)

Need proof of training? The full course (20 min) adds practice questions, a job scenario, the final quiz and a certificate your employer can verify.

Take the course

Sources

Fact-checked against the regulation text on October 09, 2026. This certificate records completion of awareness training based on OSHA 29 CFR 1926.300, 1926.301, 1926.302, 1926.303 and 1926.304 (construction) and 29 CFR 1910.242 and 1910.243 (general industry). It is not an OSHA card or license, and it does not by itself meet the training requirement of 29 CFR 1926.302(e)(1). Your employer must still make sure that only employees who have been trained in the operation of the particular powder-actuated tool in use are allowed to operate it. The general industry sections taught (1910.242 and 1910.243) have no training requirement; there the employer remains responsible for the safe condition of tools and equipment used by employees, including tools and equipment furnished by employees (1910.242(a)).

This guide explains the rule in plain words. Always read the regulation itself and your employer's site-specific procedures.