29 CFR 1910 · General Industry

1910.1025(d): Lead Exposure Monitoring

By Black Belt Safety Editorial Team Official text as of October 15, 2026 Data updated October 21, 2026 6 min read

In plain words:

Employers covered by the lead standard must determine whether any employee may be exposed to lead at or above the action level, basing that decision on exposure monitoring plus information such as observations, past airborne lead measurements and employee symptom complaints. Samples must be full shift (at least 7 continuous hours), represent regular daily exposure, and be measured as if the employee were not wearing a respirator.

Key takeaways

  • 1910.1025(d) is part of OSHA's general industry standards (29 CFR Part 1910).
  • OSHA cited it 195 times in the last 3 years, in 187 inspections, with $438,306 in current penalties.
  • Most citations: MI (27), OR (16), NC (15).
  • Related part: 1910.1025(d)(2) Initial determination (140 citations).
  • Free 5-minute toolbox talk for your crew below.
195citations, 3 years
$438,306current penalties
187inspections
0linked injury cases
In this article
  1. What this rule covers
  2. Official text
  3. Where and how often it was cited
  4. Free toolbox talk
  5. OSHA interpretation letters
  6. Related parts of this rule
  7. Get your crew competent
  8. Frequently asked questions
  9. About this page

What this rule covers

29 CFR 1910.1025(d) ("Exposure monitoring") is one requirement inside 1910.1025 Lead, an OSHA general industry standard (Part 1910). It includes 25 sub-paragraphs. The official text below is copied word for word from the Electronic Code of Federal Regulations (eCFR). The numbers, injury cases and training on this page show how OSHA enforces it on real job sites.

Official text

(d) Exposure monitoring — 195 citations

(1) General. 9 citations

(i) For the purposes of paragraph (d), employee exposure is that exposure which would occur if the employee were not using a respirator.

(ii) With the exception of monitoring under paragraph (d)(3), the employer shall collect full shift (for at least 7 continuous hours) personal samples including at least one sample for each shift for each job classification in each work area. 8 citations

(iii) Full shift personal samples shall be representative of the monitored employee's regular, daily exposure to lead. 1 citations

(2) Initial determination. Each employer who has a workplace or work operation covered by this standard shall determine if any exployee may be exposed to lead at or above the action level. Open (d)(2) 140 citations

(3) Basis of initial determination. 6 citations

(i) The employer shall monitor employee exposures and shall base initial determinations on the employee exposure monitoring results and any of the following, relevant considerations: 6 citations

(A) Any information, observations, or calculations which would indicate employee exposure to lead;

(B) Any previous measurements of airborne lead; and

(C) Any employee complaints of symptoms which may be attributable to exposure to lead.

(ii) Monitoring for the initial determination may be limited to a representative sample of the exposed employees who the employer reasonably believes are exposed to the greatest airborne concentrations of lead in the workplace.

(iii) Measurements of airborne lead made in the preceding 12 months may be used to satisfy the requirement to monitor under paragraph (d)(3)(i) if the sampling and analytical methods used meet the accuracy and confidence levels of paragraph (d)(9) of this section.

(4) Positive initial determination and initial monitoring. 2 citations

(i) Where a determination conducted under paragraphs (d) (2) and (3) of this section shows the possibility of any employee exposure at or above the action level, the employer shall conduct monitoring which is representative of the exposure for each employee in the workplace who is exposed to lead. 1 citations

(ii) Measurements of airborne lead made in the preceding 12 months may be used to satisfy this requirement if the sampling and analytical methods used meet the accuracy and confidence levels of paragraph (d)(9) of this section.

(5) Negative initial determination. Where a determination, conducted under paragraphs (d) (2) and (3) of this section is made that no employee is exposed to airborne concentrations of lead at or above the action level, the employer shall make a written record of such determination. The record shall include at least the information specified in paragraph (d)(3) of this section and shall also include the date of determination, location within the worksite, and the name number of each employee monitored. Open (d)(5) 3 citations

(6) Frequency. Open (d)(6) 14 citations

(i) If the initial monitoring reveals employee exposure to be below the action level the measurements need not be repeated except as otherwise provided in paragraph (d)(7) of this section.

(ii) If the initial determination or subsequent monitoring reveals employee exposure to be at or above the action level but below the permissible exposure limit the employer shall repeat monitoring in accordance with this paragraph at least every 6 months. The employer shall continue monitoring at the required frequency until at least two consecutive measurements, taken at least 7 days apart, are below the action level at which time the employer may discontinue monitoring for that employee except as otherwise provided in paragraph (d)(7) of this section. 6 citations

(iii) If the initial monitoring reveals that employee exposure is above the permissible exposure limit the employer shall repeat monitoring quarterly. The employer shall continue monitoring at the required frequency until at least two consecutive measurements, taken at least 7 days apart, are below the PEL but at or above the action level at which time the employer shall repeat monitoring for that employee at the frequency specified in paragraph (d)(6)(ii), except as otherwise provided in paragraph (d)(7) of this section. 8 citations

(7) Additional monitoring. Whenever there has been a production, process, control or personnel change which may result in new or additional exposure to lead, or whenever the employer has any other reason to suspect a change which may result in new or additional exposures to lead, additional monitoring in accordance with this paragraph shall be conducted. Open (d)(7) 13 citations

(8) Employee notification. Open (d)(8) 8 citations

(i) The employer must, within 15 working days after the receipt of the results of any monitoring performed under this section, notify each affected employee of these results either individually in writing or by posting the results in an appropriate location that is accessible to affected employees. 5 citations

(ii) Whenever the results indicate that the representative employee exposure, without regard to respirators, exceeds the permissible exposure limit, the employer shall incude in the written notice a statement that the permissible exposure limit was exceeded and a description of the corrective action taken or to be taken to reduce exposure to or below the permissible exposure limit. 3 citations

(9) Accuracy of measurement. The employer shall use a method of monitoring and analysis which has an accuracy (to a confidence level of 95%) of not less than plus or minus 20 percent for airborne concentrations of lead equal to or greater than 30 µg/m3.

Source: eCFR, text current as of 2026-10-15. Read all of 1910.1025.

Where and how often it was cited

YearCitations
202310
202463
202562
202660

Top states: MI (27), OR (16), NC (15), TN (12), PA (11)

Largest penalties

EmployerLocationPenalty for this rule
HANKOOK & COMPANY ES AMERICA CORP.CLARKSVILLE, TN$30,000
SHOOTERS WORLD, LLCTAMPA, FL$23,170
UNIVERSAL RECYCLING TECHNOLOGIES, LLCJANESVILLE, WI$16,131
157555 - GENERAL DYNAMICS MISSION SYSTEMS, INC.GREENSBORO, NC$14,000
SAVAGE ARMS, INC.WESTFIELD, MA$11,820

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OSHA interpretation letters

Related parts of this rule

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Frequently asked questions

How long must lead air samples run?

Full shift personal samples must cover at least 7 continuous hours, with at least one sample for each shift for each job classification in each work area.

Does wearing a respirator count when measuring exposure?

No. Exposure is measured as the exposure that would occur if the employee were not using a respirator.

Can old air sampling results be used?

Measurements of airborne lead made in the preceding 12 months may be used for the initial determination if the methods meet the accuracy and confidence levels the standard requires.

About this page

Sources

3-year window. Federal OSHA only; state-plan rules are not counted. Plain-language text is a summary, not legal advice; the official text controls. Black Belt Safety is not part of OSHA or the Department of Labor.

Written and reviewed by

Black Belt Safety Editorial Team

Site Safety Officer and Safety Professional

OSHA 30 · CPR · USACE CQM

Written and reviewed by the Black Belt Safety team. Every post is checked against the OSHA standard or agency source it cites.

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